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For more styles & prices, please feel free to contact us.
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CNC water-jet cutting machine is composed with cutting table, HP pump, CNC control system with cutting software, cutting head, Hp water valve, and sand controlling system. Also you can choose optional systems such as auto abrasive feeding system, water softening system and oil cooling system according your requests.
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1. Cutting table |
1.1 ECB4015 structure feature
1.1.1 Structure feature
- Casting beam and Y-axis base frame make it have excellent precision and stability.
- Table body and water tank which are sub aspect structure, lessen the pressure of sands and machined parts to moving parts.
- X-axis and Y-axis transmit to rolling nut ball screw mandrel.
1.1.2 Controlling system
(Picture just for reference)
We adopt the famous NAIKY controlling system and MITSUBISHI AC servo digit driving system and AC servo motor.
- 17”LCD liquid crystal display
- DNC on-line working function
- Functions of returning arbitrary point, bending, and circular arc working auto deceleration.
- Function of cutting figure imitation display.
- 160GB memory hard disk
- MITSUBISHI AC servo driver and motor.
-2GB memory card
- Multilingual function(Chinese English ,etc.,)
- Drive-by-wire and hand-hold controller, (optional parts, according to requests)
Hand-hold controller (optional)
1.1.3 Chief technical parameter
- structure:Fly-arm
- cutting area
- X-axis:4000mm
- Y-axis:1500mm
- Z-axis:150mm
- repeatability:0.05mm
- X、Y speed:0-15m/min
- cutting accuracy:±0.1mm
power:220VAC, 60Hz, 3 phase 4 wire system (can be customized)
Remark: color can be made by customer ‘s requirement.
1.1.4 Transmission system
- We adopt ABBA (Taiwan) ball screw and HIWIN (Taiwan) lead rail to ensure accuracy
durable and quality.
1.1.5 Prevention system
- Over travel auto spacing function and soft spacing function
- Unique prevention design: new mazy protection and z-axis totally enclosed professional design prevent sand and water from eroding the guide screw and lead rail.
1.1.6 Lubrication system
- We adopt auto mass lubrication system to make oil reach every oil site on time and also make table steadier and easier.
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2. Abrasive cutting system |
Abrasive cutting system is composed with EMM integrative cutting head, EMM Hp water switch, EMM abrasive meter, sand valve and sand feeding bin.
2.1 EMM integrative abrasive cutting head
The cutting efficiency of EMM integrative abrasive cutting head is one of highest machine in the world.
- It has rectification function and lessens the time of assembling.
- Changing the wearing parts is simple.
2.2 EMM HP water switch
- Air valve can open and close the hp water instantaneously.
- With the help of CNC we can control hp water automatically.
- Blockage pressure can be adjusted arbitrarily to realize the operation under the low pressure circumstances.
2.3 EMM-sand feeding system
- Dynamic sand feeding
- Manual makes up the sand for the feeder (assisted with sand meter, auto feeder can realize automatically feeding)
2.4 DCAS-B sand valve
- Dynamic sand feeding
- Dynamic type comes over traditional type.
- Manual type makes the operation easier.
- With the help of CNC we can control abrasive automatically.
2.5 sand hopper
- Side-hanging sand hopper
- There is a window on the side face. It can remind workers when to feed sand
- It can provide the sand consumption every time after it is filled up.
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3.HP system |
3.1 ECB4015
3.1.1 HP generator
.
-the configurations single pole two-way plunger type intensifier
- The whole intensifier parts were imported from USA (H20 KMT)
H2O OEM Intensifier
- USA pipeline
- Single-row type water filtering system (5Micron, 1micron, 0.45micronparallel)
- Manual pressure regulation function
- Extra pressure auto stop and protection
- Three-ply safeguards
- Siemens motor
3.1.2 Tools
- Special tools (list1)
3.1.3 Provide with machine fittings
- Additional wearing parts (list2)
3.1.4 Handbook
3.1.5 Chief technical parameter
- Max pressure: 420MPa/60,000PSI
- Maxi working pressure: 420MPa
- Max flow rate: 3.8l/min
- Power: 37KW/50HP
- Power:220VAC, 60Hz, 3 phase (can be customed)
Oil pump: auto-variable pump
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4. PCIMC-6A special software(NAIKY) |
NAIKY PCIMC-6A special software is special for EMM.
The functions of PCIMC-6A are as follows:
- Change DXF document which is educed from AUTOCAD into numerical control process.
- Serial communications between PC and CNC.
- Open database can shore parameter, just click the material, parameter will be loaded automatically
- Calculate length of line and time automatically
- Control cut-out and cut-in automatically
- cutting track auto imitation function
- The functions of lessening speed on the corner remanding material bridging and lancing
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5. EMM-A auto abrasive feeding system(option item) |
It provides the functions of shoring and sanding sands for the machine, also improves the automation and lessens intensity of labor.
- Capacity: 100/170L
- High accuracy can remain workers when to feed sands.
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6. EMM cooling system(optional item) |
A kind cooling system
- Guarantee that hydraulic system can be used circularly.
- Save water
B kind cooling system
Model:TCO-10A/1D
Freezing capacity: BTU/KCAL: 125000/31500
Power: 7.5 KW
Pipe diameter:2''
Pumping power:1.5KW
Flow rate:250L/MIN
Water tank:150L
Specification :1350mm*650mm*1250mm
Weight:380KG
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7. EMM- water soften system (optional item) |
Here are many kinds of compounds in the running water. (Calcium carbonate, carbonic acid)As the machine working, the raising of the temperature will generate some substance of the reaction of chemistry or physics-as we called it furring, which will reduce the life of the high pressure system and increase the cost. After many years’ experiences, the system can solve the problem. (Note: If your supplied water is low quality, we would like to recommend you this optional part)
Technical data
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No. |
Name |
Model |
Specification |
Remark |
|
ECB4015 CNC water jet (Fly-arm) |
ECB4015(H2O) |
Max. pressure: 420MPA |
Standard | |
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ECB4015cutting table |
Cutting size:4.0m*1.5m |
Standard | ||
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EMM CNC control system |
Based on Windows with NC studio |
Standard | ||
|
2 |
Auto abrasive feeding system |
100L |
N/A |
optional |
|
3 |
Auto abrasive feeding system |
170L |
N/A |
optional |
|
4 |
Cooling system A |
|
N/A |
optional |
|
5. |
Cooling system B |
TCO-10A/1D |
N/A |
optional |
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6. |
water soften system |
EMM-2000 |
2T/h |
optional |
|
7 |
Hand-hold controller |
N/A |
NAIKY |
optional |
|
8 |
Tools &Spare parts |
List 1&List 2 |
Free with the machine |
free |
|
9 |
Optional parts |
List 3 |
N/A |
optional |
Special tools list 1 (Free of charge)
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Item |
Description |
Quantity |
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60K Intensifier Tool kit (For H-P Seal) |
1 | |
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2 |
Wrench Girth (For H-P Cylinder) |
1 |
|
3 |
Wrench,Spanner(For End Cap) |
1 |
|
4 |
Wrench,Spanner(For HIGH PRESSURE SWITCH) |
1 |
|
5 |
Spanner(For Water Filter) |
1 |
|
6 |
Blue Lubricant |
1 |
Main fittings list 2 (Free of charge)
|
NO. |
name |
Quantity |
|
1 |
Ruby/Orifice (KMT or high quality ) |
4 |
|
2 |
Nozzle (IWP) |
1 |
|
3 |
Hp water switch kit |
1 |
|
4 |
HP seal(KMT) |
1 |
|
5 |
LP seal(KMT) |
1 |
|
6 |
LP check valve kit |
1 |
|
7 |
HP check valve kit |
1 |
|
8 |
filter element (5 Micron) |
1 |
|
9 |
filter element (1 Micron) |
1 |
|
10 |
filter element (0.5 Micron) |
1 |
|
11 |
O ring and assembled ferrule |
1 |
spare parts List 3 (optional)
|
NAME |
NO. |
UNIT |
PICTURE |
|
LP seals |
P-10009 |
UNIT |
|
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Repair kit of check valve |
P-10012 |
UNIT |
|
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Repair kit of accumulator |
T-10004 |
UNIT |
|
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Mixing chamber |
Q-10005 |
PCS |
|
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HP Water Switch Repair kit |
Q-10008 |
UNIT |
|
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Air actuator repair kit |
Q-10009 |
UNIT |
|
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Shield cap |
Q-10010 |
PCS |
|
|
Nozzle |
Q-10012 |
PCS |
|
|
Ruby
|
Q-10013 |
PCS |
|
|
Diamond orifice |
|
PCS |
|
|
HP seals |
P-10010 |
Unit |
|
|
Filter(0.5micro, 1micro ,5micro,) |
|
Unit |
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Chief parts manufacturing company
|
No. |
Name |
Manufacturing Company |
Country or Region |
|
1 |
CNC system |
NAIKY (NC studio) |
China |
|
2 |
AC servo driver |
MITSUBISHI |
Japan |
|
3 |
AC servo motor |
MITSUBISHI |
Japan |
|
4 |
Ball screw |
ABBA/HIWIN |
Taiwan |
|
5 |
Linear guide way |
ABBA/HIWIN |
Taiwan |
|
6. |
Pipeline |
IWP |
USA |
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7. |
Abrasive feeder |
EMM |
China |
|
8 |
Nozzle |
IWP |
USA |
|
9 |
Chiller |
EMM |
China |
|
10. |
Water soften system |
EMM |
China |
|
11 |
Software |
NAIKY |
China |
|
12 |
Main motor |
Jianghuai |
China |
|
13. |
Intensifier |
H2O (KMT) |
USA |
|
14. |
HP water switch kit |
KMT |
USA |
|
15 |
Ceramic plunger |
KMT |
USA |
|
16 |
Water soften system |
EMM |
China |
|
17 |
filter element (5 Micron) |
EMM |
China |
|
18 |
filter element (1 Micron) |
EMM |
China |
|
19 |
filter element (0.5 Micron) |
EMM |
China |
|
20 |
Ruby/orifice |
KMT or High quality |
USA or other |
Training
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1.place |
- No.2 Changfa road, yang Shan Town, Wuxi Jiangsu, China
- number:2-3
- time:one week
- Fee:food, accommodation and translating will be for the buyer’s account.
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2.content |
- Basic principle of hp water-jet cutting machine
- Principle and maintenance of hp system
- How to change hp seal
- How to change lp seal
- Maintenance of check valve
- How to adjust pressure and flow rate of oil pump
- Operation of hp system
- Judgment of common accident of hp system
- Numerical control program
- Maintenance of table
- Maintenances of hp water switch cutting head and sand controlling valve
- Operation of NEW-CAM
- Operation of auto abrasive feeding system
- spot operation and cutting
- Test
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3.object |
Spot operating staff 、programming staff and maintenance staff
Installation and debugging
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1.installation |
Prepare the installation factors according to instructions, then the engineer will install and test the machine.
- Construct according to requests in order to have installation conditions.
- Unload the machine and strip the box.
- Provide hoisting apparatus and multipurpose tools freely.
- Provide the materials which installation needs.
- Send power water air and water pipes to workstation.
- Send for technicians to install the machine with engineer from YC.
- Finish installation and debugging within 10 days or 15 days
Note: if buyer require supplier to do the installation in his place, buyer should afford visa cost, air-tickets and accommodation cost, and US$ 60 per/day.
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2.installation condition |
Power
- three phase 、220VAC、60Hz
- 100A
Air
- pressure of compressing air:>6KG/cm2
- supply of compressing air :>0.3m3/min
- air tubes’ diameter are 8mm
- provide air tube and ejection gun to clean parts and maintenance.
Water
- pressure of cutting water inlet:2-4 KG/cm2 、cutting water min supply
:8l/min
- Pressure of cooling water
:2-7KG/cm2 、cooling water supply:10-20l/min
- Provide flow pipe to device according to the graph.
Hydraulic oil
- 46#antiwear Hydraulic oil 300Kg
Guarantee and after sales service
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1.Guarantee |
- Guarantee that machine is new advanced and no defect of material and technologic.
- Guarantee that technical date is integrated clean and right, also satisfy the requests of installation debugging test operation and maintenance.
- Guarantee that provide technical service and training in time.
- Guarantee that it is intellectual property’s proprietor and have no problems with invasion of intellectual property.
- Guarantee period is 12 months after signing receiving report.
- The maintenance is free within guarantee period, but if it is caused by human factors, you will pay for it to EMM
- If it is not in the guarantee period, whatever reason for damaging the device, you will pay for it.
- Guarantee that we have credible supply of fittings.
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2. after sales service |
In the guarantee period, if there is an accident, we will response within 12 hours after receiving the written notice. We will direct the operating staff in the ways of telephoto fax and email. If you still don’t know how to repair, we will send a maintenance staff to the spot within 48 hours after receiving the written notice.
3.Remark of the machine:
1. The screen of the computer use the glass screw cover and not use the glue.
2. Waterproof keyboard
3. Waterproof column
4. Color of the machine: RAL3003 AND RAL7012
5. Brand of the machine: Classice


















